Installation Instructions
CE-6010
The CE-6010 will fit 99 to 06
twin cam models.
When upgrading from single phase the appropriate regulator must be
used. If installing a Cycle Electric Inc kit follow the kit instructions.
These are generalized instructions and are not
intended to be all-inclusive. For more detail on your model see service manual.
Stator Removal
1) Disconnect negative
battery terminal.
2) Drain primary case oil on
wet clutch models.
3) Remove outer primary
cover.
6) Consult appropriate
service manual and remove compensator sprocket.
Note: After
several thousand miles it may be possible to remove the compensator sprocket
and chain adjustor shoe without removing the clutch. Caution: Do not put
excessive side force on chain.
7) Remove output shaft
extension. Take note of all shims and spaces between output shaft extension and
rotor.
8) Unplug regulator from
stator. If removing a stator with a plastic plug housing, remove the lock tab
than use a small probe to unlatch the retaining clip and pull the wires out.
9) Remove 4 stator mounting
screws. Remove stators.
Stator Installations
1) Mount stator to engine
case with new mounting screws (supplied). Screws have thread-locking compound
already applied. Torque screws to 30-40 in-lbs.
2) Install stator wires into
plug housing. Insert wire in hole #1 #2 and #3. Push in until terminal snaps
in. after all three wires are fully inserted install the orange locking clip.
.
2) Install any variable
thickness shims removed during disassembly
3) Install compensator
sprocket with chain adjuster shoe, and clutch if removed.
4) Adjust primary chain.
5) Check primary chain
alignment.
6) Install outer primary and
other parts removed.
Note: Don’t forget to add oil on wet clutch models.
5) Connect stator to regulator plug.
6) Reconnect battery and
start motor. Test voltage at the battery. Battery voltage should run
between.14.2 to 14.6.
Have A Good Ride!!
2-10